Abstract Kenaf polypropylene composites with high fiber load of 85 wt% were produced using glycerine as a processing aid and maleic anhydride-grafted polypropylene (MAPP) as a compatibilizer/coupling agent. Commercially available MAPPs with different molecular weights and anhydride contents were used to determine what properties of the MAPPs were important to achieve high mechanical properties of these highly filled composites. A homo-polymer and a random-polymer, were compared as matrix polymers. Composites were produced using a high-shear kinetic mixer followed by compression molding at pressures ranging between 345 and 5520 kPa. The data suggests that adding MAPPs with a low molecular weight and high anhydride content at concentrations of 5 wt% resulted in composites with the highest mechanical properties. The authors suggest that a combination of a high surface area, low viscosity and high anhydride content of the MAPP are resulting in a good stress transfer between fibers and matrix polymer.

ABSTRACT The aim of this research was to investigate sugarcane bagasse (SCB) particleboards, using two kinds of particles, from pith and fibers, reinforced with cellulose nanocrystals (NCC). The NCCs were dispersed in the adhesive urea formaldehyde (UF) using a sonificator in two proportions (0 and 1%). The NCCs and UF were applied in the SCB particles using a rotary blender. The particleboards were produced in three layers using two kinds of particles: pith and fibers. After dispersion of the adhesive, the mixture was compressed to produce the particleboards, which were characterized by physical, mechanical and thermal properties. The anatomical and chemical features relating to pith and fiber were very similar. The particleboards made with and without NCCs did not differ statistically for most properties: modulus of elasticity (MOE), modulus of rupture (MOR), water absorption (WA) thermal conductivity (TC), and the volume heat capacity (VHC). Particleboards made only with fibers and without NCCs showed higher internal bond (IB). In the other hand particleboards made only with fibers in the face and pith in the core (without NCCs) showed lower thickness swelling after 24 hours (TS24h). Probably, the NCCs did not improve the particleboards performance, because less links were available for SCB to interact with the adhesive. For the others properties the particleboards made with pith and fibers did not showed statistical difference (MOE, MOR, TC, WA, TC and VHC), demonstrating that separation of pith and fiber are not significant and does not affect the final properties of particleboards.

The aim of this study was to evaluate the potential use of sisal and coir fibers in combination with Eucalyptus particles for the production of particleboard. The particleboards were produced in three layers. The first and third layers (face) were made with small Eucalyptus particles. The second layer (core) was made with big Eucalyptus particles in combination with coir or sisal fibers. The particleboards were prepared with the substitution on Eucalyptus wood for sisal and coir fibers in the particleboards core, in doses of 0, 10, and 20%, relative to the total mass of particles. The particleboards were characterized by mechanical, physical and thermal properties. The results were not satisfactory for particleboards with sisal. However, for coir particleboards the physical-mechanical properties were very similar to those particleboards produced only with Eucalyptus. This work demonstrates the potential use of the coir that is commonly disposed in landfills on the Brazilian beaches.

Abstract This paper reports on a study of highly filled composites of polypropylene (PP) and 75% by weight sugarcane bagasse fiber with and without alkali treatment and with and without coupling agent (SEBS-g-MA). Composites were prepared using a Rheomix600 mixer connected to a HAAKE torque rheometer. The thermal and mechanical behavior of these composites were investigated by thermogravimetry (TGA), differential Scanning Calorimetry (DSC), flexural tests, impact tests and scanning electron microscopy. Scanning electron microscopy (SEM) images taken from sugarcane bagasse fibers showed enhancements in the fiber's surface topography after the surface treatment process. The FTIR, TGA and SEM results for the fibers showed that the alkali treatment modified the fiber surface as well as the chemical composition. The impact test results showed a good potential of SEBS-g-MA as coupling agent and impact modifier in highly filled composites, increasing by more than 100% the impact strength of the composite as compared to those without the coupling agent. Scanning electron microscopy showed that addition of coupling agent improved the interfacial adhesion between the fibers and polypropylene.

A new technique was developed to make highly loaded (up to 95%) formaldehyde free natural fiber boards. The purpose of the paper is to report a broad study on 85% kenaf boards using linear thermoplastic polymers as the binder in preparing the boards to determine if these materials have potential in commercial applications by comparing them to other commercial materials. In these materials, linear thermoplastic polymer chains act as an adhesive and the product resembles a typical wood based panel (e.g., phenol formaldehyde fiber board). The process involved the use of small amount of glycerine in the fiber to enhance processibility in a thermo-kinetic mixer followed by hot pressing. In this paper, we report the properties of 85% by weight kenaf fiber boards using polypropylene as the adhesive. A maleated polypropylene was used to improve the adhesion and stress transfer between the adhesive and kenaf fiber. The addition of 2% by weight of glycerine based on the dry weight of kenaf fiber resulted in the best properties of the boards. Differential scanning calorimetric studies suggested that the glycerine had a little effect on the percent crystallinity of the matrix. Dynamic mechanical tests of the 85% boards showed some differences compared to conventional 60% by weight kenaf-PP composites. The 85% kenaf boards had a flexural strength of 75 MPa and a flexural modulus of 6.8 GPa with a specific gravity of 1.24. These properties are comparable to standard formaldehyde free high density hardboards with flexural strengths of 48.3 MPa and flexural modulus of 5.5 GPa, and a specific gravity of 1.28. This paper gives a broad overview of an initial study of these new materials.