A nitriding process based on two distinct nitrogen glow discharge modes, with sample temperatures ranging from 380 0C to 480 0C, was employed to treat the surface of austenitic stainless steel (SS 304). The temperature is controlled exclusively by switching the operation conditions of the discharges. First mode of operation is the conventional one, named cathodic, which runs at higher pressure values (1 mbar) in comparison to the second mode, named anodic, which runs at the pressure range of 10-3 - 10-2 mbar. Cathodic mode is used to quickly heat the sample holder, by the high ion flux. On the other hand, in the anodic mode, due to the lower operation pressure, higher effective ion acceleration takes place, which allows deeper ion implantation into the sample surface. This hybrid process was thoroughly explored regarding the duty cycle and conditions of operation, to achieve optimal performance of the treatments, which led to the attainment of surface hardness for samples of AISI SS 304 as high as 20 GPa and improvements including higher elastic modulus and resistance against corrosion. Detailed comparison among samples treated by this process with others treated by conventional method was done using nanoindentation, Auger Electron Spectroscopy (AES) and corrosion resistance testing.

SAE 1020 is a widely used plain carbon steel, as mortar reinforcement in buildings and small machine parts. But aside from good mechanical properties, its surface suffer from severe corrosion and high wear rate, due to modest hardness. Chromium (Cr) in excess of 12% in Fe alloys renders them resistant to several corrosive attacks. So we tried to introduce Cr in such amounts into the surface of that steel. Cr films were deposited by electron beam on SAE 1020 steel. Bombarding the Cr film either by nitrogen Plasma Immersion Ion Implantation (PIII) or nitrogen ion beam (IB), Cr atoms were recoil introduced into the Fe matrix. Normally, in the recoil process, heavy atoms are used, but in this set of experiments we used a relatively lighter atom, viz. nitrogen. SRIM simulation was used to show Cr atoms range in the steel matrix after being hit by nitrogen atoms. AES analysis showed ranges far beyond the calculated figures and in percentages above 13at. %, enough to the purposes of these works. Preliminary corrosion results showed remarkable enhancement under corrosive attack.

To improve the performance of critical part components, new methods for surface strengthening are being developed with success, like plasma immersion ion implantation (PIII) and hybrid surface treatments mixing PIII and ion nitriding processes. A combination of high pressure (4 × 10¹Pa), moderate temperature (up to 450ºC) glow discharge nitriding with low pressure (8 × 10-2Pa) and low DC bias voltage ion nitriding (or DC PIII) was implemented. Depending on the particular conditions of the treatment and the depth probed, mixed phases of gammaN and epsilon were measured in the treated SS304 steel sample. This near surface modification resulted in an improved hardness (up to a factor of 2.7 ×) of the sample which could also enhance its wear properties. Surface modification of Ti6Al4V alloy and SS304 steel by a combination of PIII and subsequent ion nitriding was investigated as well. Nitrogen ions were implanted into the specimens at 15 keV and then ion nitrided at low pressure (7 × 10-2Pa) with a bias of -800 V. Compared to the untreated samples, the hardness of Ti6Al4V alloy and the steels could be improved significantly. AES results indicated high retained doses in both samples, confirming the high efficiency of this hybrid process.