Abstract This study presents the development of niobium carbide cermets bound to nickel and Ni-12Al (wt%). The use of Ni-12Al (wt%) and Ni aims to replace strategic elements such as cobalt (Co) utilized in tungsten carbide-based cermets. Cermets of different compositions were processed by conventional powder metallurgy. Microstructural analysis with semi-quantitative chemical analysis by EDX, Vickers microhardness and density measurement were performed to evaluate the influence of high energy milling application and sintering temperature on the properties of these cermets. A milling time of 20 min in a planetary mill and sintering temperatures of 1420 ºC or 1450 ºC resulted in homogeneous microstructures, densities close to 90% and hardness of around 1000 HV1, showing a potential for use of this material in cutting tools. Ni12Al NiAl 12Al Al wt%. wt wt% . (wt% Co (Co carbidebased based metallurgy semiquantitative semi quantitative EDX 2 142 145 microstructures 90 100 HV1 HV tools (wt 14 9 10 1

Abstract This article evaluates the effect of recrystallization annealing soaking time on the tribological behavior of cold upsetted low carbon steel. The 40% cold formed steel was subjected to annealing at 900 °C, for 10, 20, 30, 40, 50 and 60 minutes. The mechanical properties of hardness, tensile strength, yield strength and ductility, measured through specific deformation, as well as the precipitation of carbides through microstructural analysis were examined. In order to analyze the volume of removed material, the wear test was performed using a pin-on-disk tribometer according to ASTM G99. The results showed that the combination of lamellar perlite precipitation and pearlitic interlayer spacing reduction increases the mechanical strength of 1020 steel, reduces ductility, increases friction coefficient and increases wear observed by the volume of removed material increase.

The aim of this study is to obtain and characterize surface layers on low carbon steel with the pack boron-nitro-carburizing process. Different mixtures of commercial powders (Turbonit® and Ekabor®) were used to investigate the case properties, microstructure and phases formation on AISI 1020 steel. A series of experiments were conducted in solid medium with powders blend, with weight proportions of 0/100;25/75;50/50;75/25;100/0 at temperatures of 1000 and 1100º C for 2 and 10 hours. Roughness measurement of all treated specimens was assessed to compare with pre-treatment condition. Hardness profile and comparative analysis of phase structure, morphology and composition was carried out to treatment conditions. Optical microscopy shows differences on layers surface, depth and microstructure case - diffusion zone. Results found indicated that for the same treatment time and temperature, hardness was changed, but the diffusion case depth was kept similar. DRX and XPS indicated the formation of boron nitride after certain treatments.

Herein, it was conducted a study in order to examine the main fracture characteristics in the transverse rupture strength test (TRS) of a high speed steel (HSS) AISI M2 produced by powder metallurgy (PM) and with boriding treatment. Four conditions have been studied: as-sintered, borided, normalized and borided + TiN. The TRS tests were conducted in accordance with ASTM B528-12 standard. Density, Vickers hardness and transverse rupture strength properties were evaluated. Fractography was observed by scanning electron microscope (SEM). TRS test in the as-sintered condition had the best performance. The fractography of samples showed very irregular appearance, with interconnected porosity for the matrix of the samples and the boride layer had a smooth surface with low porosity. It was observed on the boride layer, the growth of boride layers inside the pores, filling them, which is a positive factor on the TRS. However, cracks were observed in the FeB/Fe2B interface of boride layer, which embrittle the material and reduce the TRS. In fractography of borided samples, it is observed that two fracture modes occur, mode I and mode II. This should be explained owing to the difference between the elasticity modulus of FeB and Fe2B interface.

The replacement of electrolytic hard chrome (EHC) by high velocity oxy-fuel (HVOF) sprayed coatings is investigated due to the toxicity of EHC process. The wear behavior of AISI 4140 steel coated by HVOF-, EHC-process was compared to quenched and tempered (Q&T) steel using a pin-on-disc apparatus. The wear tests were conducted at room temperature, 10 N applied load and 0.1 m/s sliding speed in dry condition. The results were interpreted on the basis of the microstructure and hardness. Wear micromechanisms were investigated by SEM. The predominant presence of the WC phase and the formation of W2C and W3C phases, associated with decarburization of superheated regions of the CoCr binding phase of HVOF-coated samples were observed by X-ray diffraction analysis. Wear tests results show that the WC-10Co-4Cr coating exhibits better wear resistance than the EHC coating and Q&T steel. The formation of a wear resistant tribolayer was determinant to the excellent wear behavior of the thermally sprayed coating.

ABSTRACT The purpose of the investigation was to examine the possibility of improving tool life by reducing the wear effect and improving the adhesion of a thin film through a compound configuration that consists in boriding and PVD deposition. Single layer coatings of TiN were deposited by PVD (cathodic arc) on quenched and tempered and on borided powder metallurgy (P/M) AISI M2 steel. Adhesion test was performed according VDI 3198. Microhardness measurements were performed on Vickers scale and the tribological behavior evaluated through dry sliding wear test, using a ball-on-disk apparatus. The wear tracks were analyzed through scanning electron microscopy (SEM) and confocal microscopy. After the wear test the samples were transversally cut, coating and substrate were investigated using scanning electron microscopy (SEM). The results showed a better adhesion of the coating for the borided sample comparing to the quenched and tempered sample. The wear mechanisms of quenched/tempered-TiN (Q/T-TiN) samples against Al2O3 ball were different from the wear mechanisms of borided-TiN (B-TiN) sample against Al2O3 ball.

In this study, plasma nitriding, gas nitriding and solid nitriding were performed in AISI H13, AISI P20 and N-8550 tool steels. The aim of the study was compare the acquired properties after the thermochemical treatments and evaluate the efficiency of the solid nitriding treatment. The samples were analyzed using a microhardness tester and a scanning electron microscope. The typical nitriding layers were observed - white layer and diffusion layer. The phases Fe4N - γ´ and Fe2,3N - ε were identified using an X- Ray diffractometer. The microhardness values of the nitrided layers obtained by the solid nitriding treatment were compatible with the other values of microhardness obtained by plasma and gas nitriding. The thickness of the nitrided layer obtained by the solid nitriding treatment was irregular.

Plasma nitriding, gas nitriding and solid nitriding were applied in tool steels (AISI H13, AISI P20 and N-8550). The acquired properties were compared and evaluated on these three processes with the aim to verify the solid nitriding performance. In order to promote the solid nitriding, the samples were surrounded by a solid compound with the Fe4KCN stoichiometric formula, inside an aluminum recipient. All thermochemical nitriding processes were performed at 560 °C. The wear behavior has been assessed by dry sliding wear test, using a pin-on-disk apparatus, the amount of wear was obtained by the use of a profilometer. The wear tracks were analyzed using SEM (Scanning Electron Microscopy). After the wear test the samples were transversally cut, to obtain the Vickers microhardness. Solid nitriding presented good performance, formation of a nitriding layer, values of microhardness compatible with the other processes and the best results of wear.

In this study, the thermal, dynamic-mechanical and tribological behavior of nanocomposites of a photocurable epoxy-acrylate resin and multiwalled carbon nanotubes (MWCNT) are investigated. A route consisting of a combination of sonication, mechanical and magnetic stirring is used to disperse 0.25-0.75 wt. (%) MWCNT into the resin. Two photocuring cycles using 12 hours and 24 hours of UV-A radiation are studied. The storage modulus, the loss modulus and the tan delta are obtained by dynamic mechanical analysis. Thermal stability is investigated by thermogravimetry, morphology by transmission electronic microscopy (TEM) and tribological performance using a pin-on-disk apparatus. The results indicate an increase in stiffness and higher ability to dissipate energy, as well as a shift in the glass transition temperature for the nanocomposites. The addition of nanofillers also decreased friction coefficient and wear rate of the nanocomposites but did not change the observed wear mechanisms.

Consolidação por Constrição Radial (CCR) é uma técnica de metalurgia do pó que possibilita a obtenção de peças metálicas próximas da forma final, com alta densidade e de formas complexas, com custos de produção mais baixos que as tecnologias convencionais. CCR assemelha-se, em alguns aspectos, ao processo de compactação isostática a quente, sendo que as principais diferenças referem-se ao fato de que o processo CCR utiliza moldes cerâmicos fabricados a partir do processo de microfusão e usa um meio compressor secundário na forma de pó, ambos confinados em um container metálico. Nesse trabalho, desenvolveu-se um sistema experimental de CCR, visando à produção de pré-formas de ferro de alta densidade. Como meio compressor secundário, foi utilizado pó de argila calcinada. As pré-formas produzidas foram caracterizadas quanto à densidade, microestrutura e dureza. Observou-se que a configuração do container metálico/meio compressor secundário/molde cerâmico tem grande influência nas características de densidade e dimensionais das pré-formas. As pré-formas obtidas apresentaram consolidação satisfatória do pó como indicado pela microestrutura apresentada, alta densidade, elevada dureza, pouca formação de óxido e uma correlação direta entre os valores de dureza e densidade.

The Radial Constriction Consolidation (RCC) process can be considered a powder metallurgical technique that allows for the fabrication of components with complex geometries, near-net-shape and full density at low production costs when compared to the traditional process. In some aspects, the RCC process is similar to the hot isostatic pressing process, but it uses a ceramic mold confectioned by investment casting and a powder as a secondary pressing media, all of which are confined in a metallic container. In this paper, a RCC experimental system was developed aiming to produce iron billets with the characteristics of near-net-shape and high density. Clay powder was used as a secondary pressing media. The obtained billets were characterized in terms of density, microstructure and hardness. It was observed that the configuration of the metallic container/ secondary pressing media/ceramic mold has an important influence on the characteristic of density and near-netshape of the billets. The billets presented satisfactory powder consolidation as shown in their microstructure, high density, elevated hardness, little oxide formation and a direct correlation between the values of density and hardness.