ABSTRACT In metallic materials forming process, in general, which includes the cold rolling of stainless steels, deformation is induced by the relative movement between the material and the tool used, resulting in friction forces. However, materials behave differently during plastic deformation. In this study, microsclerometry tests were carried out to investigate the effect of different lubrication conditions on the tribological behavior of AISI 304 and AISI 430 stainless steel samples, previously hardened via cold rolling. The results of the friction coefficient and the depth of penetration of the scratches were analyzed, in addition to the scratch profile being investigated using 3D profilometry. In the microsclerometry tests, no significant differences were observed in the coefficient of friction as a function of the lubrication condition used for both steels. The coefficient of friction of the AISI 430 steel was around 23% higher than that of the AISI 304 steel due to the increase in roughness due to plastic deformation of the AISI 430 steel. The penetration depth was higher for AISI 304 steel due to the transformation of metastable austenite into martensite by deformation. Analysis of the profile of the scratches via profilometry revealed that there was no significant material removal, only displacement from the groove to the edges of the scratch. process general steels forces However study 30 43 samples analyzed D 23 removal 3 4 2

RESUMO Nos processos de conformação de materiais metálicos, como a laminação a frio de aços inoxidáveis, a deformação é induzida pelo movimento relativo entre o material e a ferramenta, resultando em forças de atrito. No entanto, os materiais apresentam comportamentos distintos durante a deformação plástica. Neste estudo, foram conduzidos ensaios de microesclerometria para investigar o efeito de diferentes condições de lubrificação no comportamento tribológico de amostras de aço inoxidável AISI 304 e AISI 430, previamente encruadas por laminação a frio. Os resultados do coeficiente de atrito e da profundidade de penetração dos riscos foram analisados, além do perfil dos riscos ter sido investigado por meio de perfilometria 3D. Nos ensaios de microesclerometria, não foram observadas diferenças significativas no coeficiente de atrito em função da condição de lubrificação para ambos os aços. O coeficiente de atrito do aço AISI 430 foi cerca de 23% maior que o do aço AISI 304, devido ao aumento de rugosidade resultante de sua deformação plástica. A profundidade de penetração foi maior para o aço AISI 304, devido à transformação da austenita metaestável em martensita durante a deformação. A análise do perfil dos riscos por perfilometria revelou que não houve remoção significativa de material, apenas deslocamento de material do sulco para as bordas do risco. metálicos inoxidáveis ferramenta entanto plástica estudo 30 analisados 3D D 43 23 risco 3 4 2

Abstract In this work, the residual stress study by XRD was carried out after martensitic transformation of a 304L steel subjected to plastic strain by rolling and tensile test, at room and cryogenic temperatures. This article intents to contribute with the understanding of residual stresses generated by martensitic transformation induced by plastic deformation due to its complexity. From the experimental conditions employed, it was possible to obtain high martensite volumetric fraction and it was possible to observe the influence of existing phases on the performance of residual stress measurements. In general, compressive residual stress was observed for both austenite and martensite phases. The samples rolled at cryogenic temperature showed higher magnitudes of compressive stresses, between -123 and -231 MPa, for martensite volumes between 98 and 100%. It was also clearly displacement and widening of diffraction line due to the presence of residual macro and microstresses when compared to the as-received material.

Abstract High Strength Low Alloy steels (HSLA) for oil and gas pipelines should display high mechanical strength, toughness, ductility and weldability. In this work we studied the influence of quenching and tempering temperature on the yield strength, ultimate tensile strength, percent elongation and hardness of API 5L steel pipes in order to optimize heat treatments to be performed after hot induction bending of the material. The thermal cycles involved soaking temperatures of 880, 920 and 960 °C, cooling water at 15, 23 and 31 °C and tempering at 530, 600 and 670 °C. From this, experimental design techniques were used to reduce the number of experiments. The results from contour maps suggest that soaking temperatures of 910 and 950 °C and tempering between 540 and 610 °C were the most suitable for treatment, regarding mechanical strength. The variation of the water temperature was not significant for the assumed cooling conditions. The prediction regression models of the mechanical properties from the variables involved in the heat treatments showed a good fit between the experimental and predicted results, with correlation coefficient between 0.89 and 0.94.

RESUMO O aço inoxidável austenítico 304L é suscetível à transformação martensítica induzida por deformação. Esta transformação de fases depende da temperatura, assim como do modo, taxa e nível de deformação. Neste trabalho as fases e tensões residuais de um aço TRIP 304L, em que a transformação martensítica foi induzida por laminação a frio, foram investigadas por difração de raios-X (DRX). As análises foram realizadas em diferentes espessuras das amostras. Os resultados mostraram que a composição de fases e as tensões residuais são fortemente dependentes da espessura das amostras. Todas as amostras apresentaram tensão residual compressiva.

ABSTRACT The 304L austenitic stainless steel is susceptible to deformation induced martensitic transformation. This phase transformation depends on the temperature as well as on the mode, rate and level of deformation. In this work the phases and residual stresses of a 304L TRIP steel where martensitic transformation was induced by cold rolling were investigated by X-ray diffraction XRD. The analyses were performed for different sample thicknesses. The results showed that the phase composition and the residual stresses are strongly dependent on sample thickness. All samples showed a compressive residual stress.

The API 5L X70 steel is used in high-pressure gas transmission pipelines. Because of this, knowledge of presence of residual stress and their magnitude is important to assess the material integrity in service. For the pipeline manufacturing, tubes need to be curved which is often made using the hot induction bending process. This process can introduce different residual stress depending of tube position. For this research, in order to evaluate the residual stress, was used an API 5L X70 tube that was previously curved by hot induction process. Samples were taken from the extrados, intrados, neutral line and straight section of the curved tube. Residual stresses were studied by two conventional methods: X-Ray Diffraction (XRD) and Hole-Drilling, which are destructive and non-destructive methods, respectively, in order to assess their qualitative responses. Each of these methods presents particular methodologies in sample preparation and material analysis, but also they differ in factors such time consumption and cost of the analysis. The qualitative responses obtained by the two different methods were comparable and satisfactory and pointed out the existence of a compressive residual stress state in steel pipe.

Abstract The crystallographic texture developed during cold rolling and subsequent annealing of interstitial free sheet steels aims to increase conformability. For this, it is necessary to obtain partial α-fiber and continuous and homogeneous γ-fiber texture components. In this work, the influence of symmetric (SR) and asymmetric (AR) cold rolling on crystallographic texture and mechanical properties of an interstitial free steel (IF) was investigated. Symmetric cold rolling yields α- and γ-fibers, which are enhanced as deformation increases. Moreover, α-fiber weakening occurs due to recrystallizations, improving formability. The same fibers are produced by asymmetric cold rolling, but in this case, the γ-fiber is slightly shifted in psi, which is one of Euler angles second ROE's notation1,2, and more homogeneous than in symmetric rolling. The best mechanical properties were achieved by asymmetric cold rolling/annealed with about 80% deformation.

The metastable 304L austenitic stainless steels are susceptible to phase transformation induced by plastic deformation. The traditional metallographic preparation, via mechanical methods, introduces superficial plastic deformation from grinding and polishing. It is important to evaluate this effect on the results of quantitative analysis of martensite formed in 304L steels and similar alloys. In this work, phase transformation was induced by a tensile test at room temperature with two different plastic deformation rates in order to provide distinct structural conditions for the proposed analysis. X-ray Diffraction (XRD) and Ferritescopy were used to determine the volume fraction of martensite in samples with and without metallographic preparation. The results show that the analyses quantitative were not affected by metallographic preparation.

Dislocations are responsible for most aspects of plastic deformation in metals. In this work, the dislocation density, ρ, in brass was estimated after different deformation processes via line broadening of X-ray diffractograms using the Convolutional Multiple Whole Profile Program (CMWP) and by Transmission Electron Microscopy (TEM). In addition, we attempted to evaluate, on a global basis, the influence of crystallographic texture in ρ analysis, making sure that the results obtained by XRD could be trusted even in samples with moderate levels of texture. For this, we compared the ρ values for α brass samples (66% Cu and 34% Zn) with different levels of texture, one deformed by cold rolling and the other by equal channel angular extrusion (ECAE).The results suggest that using CMWP program it was possible to satisfactorily estimate the dislocation density in α brass. It also the was shown that the results by XRD and by TEM were self-consistent in two samples texturized to different degrees.

The effects of asymmetric and conventional deformations and annealing on the microstructure of non-grain-oriented (NGO) 3 wt% silicon steel were analyzed by x-ray diffraction, optical microscopy and magnetometry. The results suggest that pure asymmetric rolling tends to lessen magnetic losses. However, intermediate annealing resulted in lower planar anisotropy, which could be estimated from the magnetic anisotropy theory. In this work, it was shown that this theory is able to predict the J50 magnetic polarization values using crystallographic texture.