The fluoride use for anodizing electrolytes has been primarily responsible for the formation of nanoporous oxides at valve metals, except aluminum, since it causes a dissolution process. This study presents the formation of an oxide model according to the following anodizing parameters: 100 V, 12.73 mA/cm2, room temperature and the niobium samples anodized in niobium oxalate and oxalic acid electrolytes without and with the addition of HF for 5, 30 and 60 min. The anodized samples were analyzed morphologically by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), atomic force microscopy (AFM) and the hydrophobicity of the samples was assessed by the sessile drop method. The presence of fluor in the niobium oxalate electrolyte formed oxides with lower a dissolution and a low hydrophobicity compared to the one formed in oxalic acid was attributed to the incorporation of niobium and oxalate ions. Thereby, the model proposed in this paper showed that during anodization the migration of the fluoride ion into the oxide occurs at high speed, which results in the formation of microcones, leading to the formation of discrete layers of porous oxide.

AbstractPolymer coatings have been used for the corrosion protection of metal surfaces acting as a physical barrier against several corroding media. In spite of the good efficiency of these coatings their resistance is limited due to the presence of localized defects which give place to localized corrosion. Aiming to improve the barrier properties of these coatings this work has proposed the use of nanocomposites as powder coatings based on a standard formulation of a commercial powder varnish. Nanocomposites with 2 and 4 wt% contents of organophilic montmorillonite (OMMT) were obtained in the molten state through of a co-rotating twin-screw extruder. The application of the nanocomposite coatings was performed by electrostatic pulverization on mild steel panels. The coatings were characterized to determine their structure using X-ray diffraction (XRD). The morphologies of the coatings were assessed using transmission electron microscopy (TEM). Gloss and adhesion measurements and the flexibility and impact resistance of the coatings were included in the physical assessment of the coatings. The corrosion performance was evaluated by the salt spray test and by electrochemical impedance spectroscopy (EIS). The coatings with clays presented predominantly exfoliated structures, with good dispersion of OMMT in the epoxy matrix. The addition of OMMT reduced the impact resistance, flexibility and gloss but increased the barrier properties of the coatings. The best corrosion performance in NaCl solution was achieved for 4 wt% OMMT.