Abstract In this paper, the relationship between Kernel average misorientation (KAM), geometrically necessary dislocation (GND) density and dislocation structures of Nb-bearing austenitic stainless steel under low cycle fatigue (LCF) was studied at 600°C at the total strain amplitude ranged from 0.3% to 1.0%. The results based on EBSD analysis show that the GND density in fatigue specimens gradually increases with the increase of strain amplitude. Under LCF loading, the dislocation structures are mainly planar slip bands (PSBs) and the cell structures. With the increase of strain amplitude, the number of PSBs increases with decrease in width, and the average diameter of cells also decreases. The PSBs originate due to the dynamic strain aging (DSA) effect, and DSA is more significant under high strain amplitude. The average diameter of cell structures has a specific relationship with GND density.

Abstract This paper investigated the effect of soft reduction amount increasing from 1-4mm with a cooling time of 120s and 180s to reduce the internal crack defects by analyzing the microstructure, crack morphology, extent and nature of grain boundary ferrite, centre macrosegregation, and fracture surfaces in medium carbon steel. It was found that the large extent of grain boundary ferrite with coarse morphology weakens the bonding force of the PAGB and makes it brittle with the initiation of micro-cracks. The sever centre carbon macrosegregation of 1.3 takes place at cooling time of 180s with different reduction amounts, which becomes homogeneous at cooling time of 120s. The results show that the length of inter-granular and trans-granular cracks reaches 20mm with the carbon macrosegregation index of 1.3. The carbon macrosegregation index of 1.3 with a small fraction of 15% is enough to deteriorate the centre macrostructure of the ingot. The cleavage facet size of fracture surfaces is remarkably decreased below 100um at soft reduction parameters of 2mm/120s, 3mm/120s, and 4mm/120s with micro-cracks less than 100um, which reveals that the microstructure of specimens with these soft reduction parameters is more resistant to the cracks propagation.

Abstract Diecastings of the A356 aluminum alloy were produced by rheo-diecasting (RDC) and High pressure die casting (HPDC), the microstructures of primary solidification, secondary solidification and eutectic Si of diecastings with different pouring temperature were explored and the mechanical properties of different parameters were tested. The result shows that the primary α-Al grains in RDC with self-inoculation method (SIM) are smaller and rounder than the dendrite structure in HPDC. During the RDC process, the amount of primary α-Al grains, average grain size and the lamellar spacing of the eutectic Si increase with the decrease of the melt treatment temperature. While the average grain size and the shape factor are gradually increasing with the increase of melt treatment temperature. As a result, RDC can significantly improve the mechanical properties of the A356 aluminum alloy compared with HPDC, the mechanical properties are optimal at 600°Cwith the tensile strength and elongation are 268.67MPa and 6.8%, respectively.

Abstract Semisolid slurry of ZA27 alloy was prepared by Self-inoculation Method (SIM), the effects of isothermal holding parameters on microstructures of rheo-diecasting were researched, and the mechanical properties of ZA27 rheo-diecastings were tested. The results indicate that the dendritic microstructure of ZA27 alloy formed by permanent mold casting can be significantly modified by RDC with SIM, and obtain fine spherical microstructures. After comprehensive consideration, the suitable melt treatment temperature for the ZA27 alloy semisolid processing is 550~560°C. The isothermal holding process of ZA27 alloy slurry has great effect on primary α-Al particles (α1), while has little effect on the microstructure of secondary solidification in the process of thin-walled rheo-diecasting, and the suitable isothermal holding time of semisolid slurry for rheo-diecasting is 3 min. Compared with HPDC, the RDC process can increase the tensile strength of ZA27 alloy by more than 6.9%, with a maximum increase of about 12.5%. The best performance die casting can be obtained when the slurry holding time is 3-5 min.