The microstructure of a melt-spun Zr28Ni44Cu28 (at. %) alloy was characterized in order to determine the structures and compositions of the crystalline phases that compete with glass formation during rapid solidification. Two crystalline phases were identified, namely, a face centered cubic (FCC) zirconium oxide phase and a primitive cubic version of the big-cube oxide phase, using a combination of scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, and transmission electron microscopy techniques. Our results indicate that the Zr-O atomic pair interaction is preferential compared to the other atomic pair possibilities, supporting the formation of Zr-based oxides over the equilibrium phases in the ternary Zr-Ni-Cu system. Further, the results provide insight into the mechanisms of oxygen-induced crystallization in Zr-based BMGs and the corresponding decrease in glass forming ability (GFA) with increasing oxygen concentrations.

This study first reports details of a successful arc-melting furnace in the production of bulk metallic glasses (BMGs). Also, the study presents the results of a statistical experiment evaluating critical processing parameters that can increase oxygen concentration and its effects on the glass forming ability (GFA) of two Zr-based BMGs. The experiments on Zr48Cu46.5Al4Nb1.5 BMG composite found that using low arc-current (200 A), short melting time (11 s), positive pressure of argon inert gas trapped in the synthesis chamber, and the absence of prior melting of a Ti-getter results in a lower oxygen contamination in the produced alloy. The second experiment using the Vitreloy 105 BMG alloy proved the previous findings.

Abstract Zr-based bulk metallic glasses (BMGs) are widely used as mechanical components due to their excellent properties and high glass-forming ability. However, there is a lack of research concerning the tribological behavior of BMG versus BMG. The sliding characteristics of Vitreloy-105 (Zr52.2Cu17.9Ni14.6Al10Ti5 at.%) were studied in air using a pin-on-disk apparatus equipped for continuous measurement of friction force and without lubrication. The counterface material was the same BMG. The structure, thermal stability, and wear morphology were examined by X-ray diffraction, differential scanning calorimetry, non-contact profilometer, and scanning electron microscopy. For a normal load applied (10.0, 20.4 and 38.2 N) at constant 233 rpm the coefficient of friction ranged from 0.30 to 0.36 at steady state. Average wear rate was more pronounced on the pins under higher load and the predominant wear mechanism observed was adhesive, with presence of peeling-off and micro-cracks accompanied by some grooves and abrasive wear at lower loads.

The present work reports investigation on the Glass Forming Ability (GFA) of Zr-based Bulk Metallic Glasses (BMG’s) by microalloying with early transition metals. GFA was measured as the amorphous fraction formed in samples with different diameters using optical microscopy (OM) and image analysis techniques. Samples with the highest GFA had their oxygen content measured in a Leco RO-400. This study shows that additions of Molybdenum or Iron in a Zr48Cu(48-x)Al4Mx (M = Mo or Fe) alloys resulted in a minor GFA improvement, but far from the results reported in the literature with Nb additions in this system. Niobium microalloying to a Zr62Cu15.5Al10Ni(12.5-x)Nbx and (Zr55Cu30Al10)100-xNbx alloys have a deleterious effect on the GFA. Oxygen measurements of (Zr55Cu30Al10)99Nb1 and Zr62Cu15.5Al10Ni12.4Nb0.1 alloys have shown similar oxygen content, indicating that oxygen was not a limiting factor on this study. The amorphous fraction quantification from OM image analysis maintains the same fraction ratio from the heat released at the crystallization event from heating DSC analysis.

A good glass former, Ti57.4Cu33.4Ni9.2, was selected using the topological instability criterion (lambda criterion) and the average electronegativity approach. The crystallization behavior and microstructural development of amorphous melt-spun ribbons of this new composition in response to heat treatment were investigated using a combination of differential scanning calorimetry (DSC), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The results indicate that the crystallization of the Ti57.4Cu33.4Ni9.2 alloy takes place through of three exothermic reactions with the nucleation of TiCu, Ti2Cu and Ti2Ni. The kinetics of crystallization were investigated by DSC, and the kinetic parameters were determined using Kissinger’s method.

O aço inoxidável AISI 444 tornou-se uma opção para substituir a liga AISI 316L devido ao seu menor custo e satisfatória resistência à corrosão. Entretanto, o uso da liga AISI 444 no feixe tubular de trocadores de calor acarreta na soldagem de uma junta dissimilar. O presente estudo teve por objetivo avaliar a resistência à corrosão da junta tubo-espelho soldada pelo processo TIG composta pelas ligas AISI 316L e AISI 444. A manufatura das amostras consistiu em replicar o projeto da junta tubo-espelho de trocadores de calor. Realizou-se em juntas soldadas ensaios de sensitização, perda de massa por imersão desde a temperatura ambiente até 90 ºC, e ensaios eletroquímicos de polarização potenciodinâmica nos eletrólitos 0,5 mol/L de HCl e 0,5 mol/L de H2SO4. Os resultados mostraram que a junta dissimilar sofreu corrosão galvânica com maior degradação na zona afetada pelo calor (ZAC) do tubo AISI 444. Porém, os mecanismos de corrosão localizada (pite e intergranular) demonstraram ser mais ativos para a liga AISI 316L. Conclui-se que a junta dissimilar apresentou melhor resistência à corrosão do que a junta soldada composta unicamente pela liga AISI 316L em temperaturas de até 70 ºC, conforme as condições observadas neste trabalho.

The AISI 444 stainless steel (SS) has become an option to substitute the AISI 316L SS because its low cost and satisfactory corrosion resistance. However, the use of AISI 444 alloy tubes in heat exchangers cause the welding of a dissimilar joint. The aim of this study was evaluate the corrosion resistance of the tube-to-tubesheet welded by TIG process composed of AISI 316L and AISI 444. Preparation of samples was executed through replication of tube-to-tubesheet joints. In order to test the corrosion resistance of welded joint the following tests were applied, sensitization, mass loss from room temperature up to 90 ºC, and electrochemical corrosion tests in 0,5 mol/L HCl and 0,5 mol/L H2SO4 electrolytes. The results have shown that the dissimilar joint suffers galvanic corrosion with increased degradation of the heat affected zone (HAZ) of the AISI 444 tube. Nevertheless, the mechanisms of localized corrosion (pit and intergranular) was more active in the AISI 316L alloy. It is concluded that the dissimilar joint showed better corrosion resistance than the welded joint composed solely by AISI 316L at temperatures up to 70 ºC, as the conditions observed in this work.

In the present work the effect of substituting Mo with Nb on the glass forming ability and corrosion resistance of Fe-Co-Cr-M-Si-B-Y (M=Mo, Nb) ribbons with high corrosion resistance is investigated. The X-ray powder diffraction pattern indicates that the alloy containing both Nb and Mo presented greater glass forming ability than the alloy containing either of these elements separately. The results obtained indicate that Mo is more effective in enhancing corrosion resistance than the Nb in 4.0 M HCl solution. The alloy containing both Nb and Mo presented greater overall corrosion resistance than the alloy containing only one of these elements.

A combination of an extension of the topological instability "λ criterion" and the "average electronegativity" has been recently reported in the literature to predict compositions with high glass-forming ability (GFA). In the present work, both criteria have been applied to select the Ni61.0Nb36.0B3 alloy with a high glass-forming ability. Ingots were prepared by arc-melting and were used to produce ribbons processed by the melt-spinning technique further characterized by differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The Ni61.0Nb36.0B3 alloy revealed a complete amorphization and supercooled liquid region ΔTx = 68 K. In addition, wedge-shaped samples were prepared using copper mold casting in order to determine the critical thickness for amorphous formation. Scanning electron microscopy (SEM) revealed that fully amorphous samples could be obtained, reaching up to ~800 µm in thickness.