Abstract This work aims to evaluate the influence of laser power and reinforcement feeding rate on the microstructure, hardness, and wear behavior of NbC-reinforced Hastelloy C276TM alloy composite coatings. From a dual feeding system, one-step metal-matrix composite coatings were deposited with 10, 30, and 50% mass feeding of NbC powder with laser powers of 1.5 and 3.0 kW. Coatings deposited with 1.5 kW and 30% NbC showed some degree of porosity due to a combination of NbC feeding rate and melting pool temperature. Laser power and NbC feeding rate altered the melting efficiency and substrate burn-in shape, remarkably influencing the dilution. The composite microstructure was comprised of Ni-γ (FCC) dendrites with interdendritic network carbide which, in turn, ranged from lamellar-like M6C to blocky-like conjugated MC-M23C6 carbide. Primary petaloid-like MC [Nb] carbide was formed from a 30% reinforcement rate on, whilst a considerable number of unmelted particles was observed for 50%. The higher the reinforcement feeding rate, the higher the carbide fraction and better wear performance of low heat-input specimens. Synthesis with high heat-input sheds a light on the deleterious effect of the dilution and is not an option to enhance the wear performance.

Abstract Laser power influences the range of dilution with the substrate and thus, the microstructure and properties of the coatings. This work evaluated the effect of laser power on the dilution, microstructure, hardness and wear behavior of Hastelloy C276TM alloy coatings deposited on AISI 304L stainless steel and GGG40 ductile iron. The microstructure was comprised of γ (Ni-FCC) dendrites and molybdenum-rich interdendritic regions containing carbides. The coatings showed similar second phase nature and fraction and equivalent hardness and wear behavior for the lowest laser power condition. Otherwise, higher power on 304L induced to a lower fraction of blocky-like M23C6/MC carbides; whilst on GGG40 led to a higher fraction of a predominantly lamellar M6C type carbide. Largely diluted coatings on ductile iron entailed differences in the strengthening mechanisms which led to higher hardness and lower wear rate. Moreover, wear tracks showed surface oxidation which in turn negatively influenced the performance of specimens with low dilution on both substrates. On the other way, with high dilution, this feature was only observed on stainless steel.

Duplex stainless steels are materials with high mechanical strength, toughness, and corrosion resistance, properties that make them rather appealing for the application on chemical and petrochemical industries. However, the exposure of such materials to high temperatures promotes the precipitation of deleterious intermetallic phases that cause significant damage to the mechanical and corrosion properties of these materials. In this study, the UNS S31803 duplex stainless steel received a thermal treatment at a temperature of 830 °C for 30, 90, and 180 minutes. After the treatment, the precipitates were characterized by backscattered electrons (BSE) and chemical composition mapping, and the properties of impact toughness were assessed by Charpy V-notch test for the different treatment conditions. The corrosion resistance properties were assessed by cyclic potentiodynamic polarization study. The thermal treatments at 830 °C resulted in a considerable reduction of impact toughness, and the corrosion resistance was also reduced in longer treatment times along with the loss of the passivation ability of the materials treated.

Tensile armor in flexible pipes consists of two or more layers of steel wires. Damage to the outer sheath may cause ingress of seawater in the annular space and thus corrosion of the armor wires. This work focused on the susceptibility of these wires to stress corrosion cracking (SCC) and hydrogen embrittlement (HE) using a slow strain rate test (SSRT) under a bending load in an environment that contains chlorides. The behavior of two different microstructures was compared: martensite and pearlite plus ferrite. Furthermore, the materials were mechanically and metallurgically characterized. The results indicate that martensitic steel is more sensitive to both hydrogen embrittlement and stress corrosion cracking than pearlitic-ferritic steel.

In this work, the corrosion resistance of Inconel 625 coatings applied to AISI 4140 steel plates was evaluated. Coatings were produced by High Velocity Oxygen Fuel (HVOF) by use of two different equipment which use either kerosene (liquid) or propane (gas) as fuel. The resulting coatings were evaluated in two conditions: as-deposited and after a surface finishing process by grinding. Residual stress distributions in the coatings were characterized by X-ray diffraction and their morphology was verified through metallography and roughness measurements. Potentiodynamic polarization corrosion testing complemented their analysis. The results show a strong influence of the surface finishing process on the corrosion performance of the coatings.

In order to protect industrial components, cobalt base alloys are applied as hardfacing material through welding techniques. A large number of papers have shown that controlling the chemical composition is a key point regarding the wear and corrosion resistance of coatings. This paper investigated the effect of bead overlapping on the microstructure and properties of CoCrWC alloy coatings. Mechanical properties were determined by hardness, sliding wear and microtensile tests. Bead overlapping reduces dilution during the previous bead melting, which in turn induces lower iron content. From the second bead on, an increase in the amount of interdendritic carbides and solid solution alloying was verified, accounting for the higher mechanical properties of the coatings.

In improving the corrosion and hardness proprieties of ferritic stainless steel, the use of protective coatings becomes an interesting alternative. In this study, a carbon layer was deposited on AISI 430 by electrodeposition using N,N-dimethylformamide with the addition of an organic dopant as the electrolyte. The AISI 430 stainless steel was pretreated by anodization aiming to optimize the film anchoring. The obtained films were characterized by atomic force microscopy, by scanning electron microscopy and by optical interferometry. The microstructural characterization of the films was obtained by Raman Spectroscopy. The corrosion resistance was evaluated by open circuit potential and by potentiodynamic polarization. The friction test and the scratch test were performed to evaluate the mechanical properties. The Raman spectroscopy showed the presence of an amorphous carbon film. The films improved the corrosion resistance of stainless steel. In addition, on the wear analysis the coating showed a good adhesion on the substrate.

En el presente trabajo, se llevó a cabo un estudio de corrosión causada por distintos líquidos iónicos sobre placas de acero al carbón A285 grado A, a temperatura ambiente. Se prepararon los líquidos iónicos por neutralización de monoetanolamina con ácidos carboxílicos. El carácter hidrofílico o hidrofóbico de los líquidos se determinó a través de la técnica de humectabilidad. El análisis de corrosión se llevó a cabo por técnicas electroquímicas (potencial de circuito abierto y polarización potenciodinámica). Se realizó un análisis de la morfología del sustrato, antes y después de los análisis electroquímicos, por microscopía electrónica de barrido acoplada con espectroscopía de rayos X por dispersión de energía. Los resultados muestran pequeñas tasas de corrosión para el acero al carbono A285 grado A en contacto con los líquidos iónicos, de las cuales la superior se mostró con lactato de 2-hidroxietanolamina y la más baja con acetato de 2-hidroxietanolamina.

In this work, corrosion caused by different ionic liquids on Grade A - A285 carbon steel plates at room temperature (25°C) is studied. Ionic liquids were prepared via acid - base neutralization. The ionic liquid hydrophilic or hydrophobic character was determined by the wettability technique. Corrosion behavior for each system was analyzed by electrochemical measurements (open circuit potential monitoring and potentiodynamic polarization). Substrate morphology was analyzed by scanning electron microscope and energy dispersive X-ray spectroscopy before and after the electrochemical measurements. The results obtained showed that Grade A - A285 carbon steel in contact with the ionic liquids presented low corrosion rates, being the highest one the corresponding for the 2-hydroxyethylamominum lactate system and the lowest corrosion rate for 2-hydroxyethylammonium acetate system.