ABSTRACT Introduction: Surface treatment is an important technique to increase adhesion between implants and bones, improving its mechanical characteristics and consequently the patient’s comfort. Objectives: Ni-Cr alloys were the object of study in this work, with the purpose of analyzing and evaluating the effect of thin films deposition of titanium nitride via plasma, on its surface and comparing with cathodic cage (CC) and hollow cathode (HC) methods, for dental applications. Methods: Eighteen samples were prepared and the experiment was conducted in two steps: the pre-sputtering (1h, 350 °C, gases: Ar and H) and sputtering (4h, 450 °C, gases: Ar, Ni, and H). To characterize and compare the samples with those of reference, the Scanning Electron Microscopy (SEM), X-Ray Diffraction (XRD), Vickers Microhardness and wettability tests were used. Results: The results presented by SEM showed that during the surface treatment using CC, voids were formed, and using HC, the samples showed a more homogenous behavior. In microhardness tests, using a 25gf load, it was possible to observe that the HC method allowed an increase of 87% when compared to the reference and treated samples. Significance: Lastly, it can be concluded that both methods are suitable for Ni-Cr alloy surface treatment, and the HC technique, a method already used by dental professionals, presents better results due to the formation of a thicker film layer.

We investigate the structural, optical, thermal-optical, and electronic properties of TiNx thin films utilizing a variety of experimental techniques, including spectroscopic ellipsometry, Raman spectroscopy, scanning electron microscopy, atomic force microscopy, thermal lens spectroscopy, and UV-VIS spectroscopy. Our experimental results indicate a remarkable metallic character in the TiNx thin films deposited under lower N2 flow during treatment, as well as an increase in reflectance in the infrared region and thermal diffusivity as the partial N2 flow is reduced, which is consistent with previous experimental studies. The microscopic origin of these trends is explained in terms of the atomic structure of the system, where Ti atoms contribute free carriers that interact with IR radiation and N atoms create imperfections in the lattice, causing greater scattering of phonons, respectively. The experimental results also indicate that the roughness of the films produced with a lower N2 partial flow was lower than that of the films with a higher N2 partial flow. To explain the deviation of optical properties from the ideal case, surface oxidation is also investigated. This facilitates the coating of smarting windows with TiNx thin films. structural thermaloptical, thermaloptical thermal-optical techniques ellipsometry spectroscopy microscopy UVVIS UV VIS treatment reduced studies system lattice phonons respectively case investigated

Molybdenum trioxide (MoO3) thin films are generally deposit on metallic surfaces to increase their tribological performance. In this manuscript, MoOx coatings were for the first time deposited on plasma nitrided surfaces. Vickers microhardness tests, X-ray diffractometry, and micro abrasive wear tests characterized the samples. It was investigated the effect of temperature in hardness and tribological properties of austenitic stainless steel surfaces. When the temperature of plasma nitriding increases, the coating thickness and the nitrogen diffusion on the treated surface also increases, favoring the hardness of the coatings. After MoOx deposition, the predominant MoO3 phase with monoclinic and orthorhombic unit cells was observed. MoOx coatings after plasma nitriding demonstrated the highest wear resistance.

RESUMO A crescente necessidade de aumentar a produtividade do setor industrial, impulsiona o desenvolvimento de novos aços e novos tratamentos que possam melhorar o desempenho e a vida útil de ferramentas de corte, conformação e estampagem. Tratamentos de superfície assistidos por plasma destacam-se nesse contexto. Trabalhos anteriores têm demonstrado que esses revestimentos são eficientes no aumento da dureza, na resistência ao desgaste e na resistência a corrosão de diversos tipos de aços. Nesse sentido, amostras e ferramentas de aços AISI M2 e D2 termicamente tratadas foram submetidas aos processos de nitretação a plasma convencional, em gaiola catódica e tratamento duplex com o objetivo de avaliar o efeito desses tratamentos em ferramentas de conformação buscando a viabilidade da aplicação do método no setor industrial com a redução do custo de fabricação na conformação e estampagem de pregos. Ensaios de microdureza Vickers, análise por MEV e Difração de Raios-X (DRX) possibilitaram identificar propriedades mecânicas, camada de compostos e as fases presentes, respectivamente. O desempenho das ferramentas baseou-se na quantidade de pregos produzida em kg. O custo produtivo foi determinado em função da produtividade, do preço de aquisição da ferramenta e do preço da nitretação. O uso da nitretação a plasma se mostrou viável para os dois aços, destacando-se o fato de que as ferramentas de aço D2 nitretadas a 480ºC por 3 horas, obtiveram os maiores ganhos de produtividade em relação a ferramenta não nitretada. A aplicação da nitretação convencional na ferramenta de aço M2 a 480ºC por 4 horas possibilitou a redução de seu custo em 26% e redução de 3,5% sobre o custo total de produção de pregos, obtendo o melhor custo-benefício.

ABSTRACT The growing need to increase the productivity of the industrial sector, drives the development of new steels and new treatments that can improve the performance and useful life of cutting, forming and stamping tools. Plasma-assisted surface treatments stand out in this context. Previous research has shown that these coatings are efficient in increasing hardness, wear resistance and corrosion resistance of different types of steels. In this sense, samples and tools from AISI M2 and D2 heat-treated steels were subjected to conventional plasma nitriding processes, in cathodic cage and duplex treatment in order to evaluate the effect of these treatments on forming tools seeking the viability of applying the method in the industrial sector with the reduction of the manufacturing cost in the conformation and stamping of nails. Vickers microhardness tests, SEM analysis and X-Ray Diffraction (XRD) made it possible to identify mechanical properties, layer of compounds and the phases present, respectively. The performance of the tools was based on the volume of nails produced in kg. The productive cost was determined in function of productivity, the purchase price of the tool and the nitriding price. The use of plasma nitriding proved to be feasible for both steels, highlighting the fact that the D2 steel tools nitrided at 480ºC for 3 hours, obtained the greatest productivity gains in relation to non-nitrided tool. The application of conventional nitriding in the steel tool M2 at 480ºC for 4 hours made it possible to reduce its cost by 26% and reduce by 3.5% the total cost of producing nails, obtaining the best cost-benefit ratio.

RESUMO O Polietileno (PE) Verde é um polímero sintético que apresenta baixa energia superficial, que resulta em fraca propriedade de adesão. Esta baixa adesão, provoca alguns problemas relativos às aplicações práticas dos polímeros, como fraca aderência de tintas de impressão, revestimentos, adesivos e metais à superfície do polímero, entre outros. Uma maneira de alterar essa propriedade é por meio da aplicação de um tratamento por plasma. Neste sentido, o objetivo deste trabalho foi preparar, via extrusão plana, filmes de biocompósitos com matriz de PE Verde (PEPURO) e carga de argila Vermiculita Expandida (VMT) no teor de 1%. Os filmes foram tratados por plasma em duas condições distintas: sob atmosfera de Oxigênio (O2) (C1); e sob atmosfera correspondendo a mistura de Argônio/Hidrogênio (Ar/H2) e um posterior tratamento por plasma sob atmosfera de O2 (C2). Os resultados indicaram que os tratamentos a plasma e a incorporação de VMT aumentaram a hidrofilicidade dos filmes, sendo que a aplicação da condição 2 (C2) mostrou-se de maneira mais eficiente. O PEPURO não tratado apresentou redução significativa de resistência máxima a tração com a inserção de VMT, já com a aplicação dos tratamentos (C1 e C2) os valores de resistência foram superiores. Em relação à rugosidade foi possível verificar que a aplicação do plasma aumentou a rugosidade na superfície das amostras. Estes resultados indicaram que o aumento da hidrofilicidade e da rugosidade resultaram em um aumento significativo na interação de fluidos com a superfície e também melhora das características adesivas do polímero.

ABSTRACT Green Polyethylene (PE) is a synthetic polymer that has low surface energy, which results in poor adhesion properties. This factor causes some problems regarding the practical applications of polymers, such as poor adherence of printing inks, coatings, adhesives and metals to the surface of the polymer, among others. One way to alter this property is by applying a plasma treatment. In this sense, the objective of this work was to prepare, by flat extrusion, biocomposite films with Green PE matrix (PEPURO) and load of Expanded Vermiculite Clay (VMT) in the 1% content. The films were treated by plasma under two different conditions: under O2 atmosphere (C1); (Ar/H2) and a subsequent treatment by plasma under O2 (C2) atmosphere. The results indicated that the plasma treatments and the incorporation of VMT increased the hydrophilicity of the films, and the application of condition 2 (C2) was shown more efficiently. The untreated PEPURO presented a significant reduction of maximum tensile strength with the insertion of VMT, already with the application of treatments (C1 and C2) the resistance values were higher. In relation to the roughness it was possible to verify that the application of the plasma increased the surface roughness of the samples. These results indicated that increased hydrophilicity and roughness resulted in a significant increase in the interaction of fluids with the surface and also improvement of the adhesive characteristics of the polymer.

Dielectric Barrier Discharge (DBD) is a promising technique for producing plasma in atmospheric pressure and is gaining emphasis in several areas, especially in the biomedical and textile industries, among other. This is due to the fact that this plasma does not reach high temperatures, enabling its use on thermally sensitive materials. However, there is still the need for the development of research relating to the field of physical mechanisms of non-thermal plasma. In this work, we studied the behavior of plasma in DBD equipment, varying distance between electrodes. For this study, two distinct characterization techniques were used. The first, the Lissajous Figures method, is effective and precise in the electrical characterization of DBD equipment. The second technique used, Optical Emission Spectroscopy (OES) is an effective tool in the diagnosis of plasma. This tool enables the identification of excited species in plasma. With the data produced, it was possible to identify an appropriate distance for producing plasma with a higher intensity and homogeneity of active species.

Cylindrical samples of AISI 1020 steel were nitrided, using the techniques of conventional plasma nitriding and cathodic cage. In the latter, the samples are kept at floating potential, inside of a cage that works as a cathode and to shield the samples from the cathodic potential. A systematic study was conducted in order to evaluate the efficiency of this technique in the elimination of edge effect, in comparison with conventional plasma nitriding. In addition, another comparative study of the phases obtained using the conventional plasma nitriding and nitriding with cathodic cage was performed. Two metallic cages were used, one made of austenitic stainless AISI 316 and other one made of AISI 1020 steel, to prove the effect of deposition in nitriding with cathodic cage. The samples which were nitrided by this new technique had shown nitriding rates, crystalline phases, and microhardness, similar to those samples which were nitrided conventionally. However, it was possible to confirm the elimination of edge effect through the characterization by optical microscopy and by microhardness test along the samples surfaces. The samples were characterized by optical microscopy, microhardness tests and X-ray diffraction.